Bearing Failure Analysis

2024-08-23

Types And Causes Of Bearing Failure

INADEQUATE LUBRICATION

Correct lubrication is vital to preserving the life of the bearing. If you conduct a visual inspection and notice discolored grease or smell a burnt odor, it could indicate poor lubrication, which often leads to bearing failure. If lithium-based grease is used, the surface may be so brittle that even light taps with a sharp instrument can shatter it. If the bearing is running in an oil bath and fluid isn’t reaching the races efficiently enough, they could become dry to the touch or possibly blued. Any of the above warning signs will require in-depth examination as soon as possible.

MISALIGNMENT

If one side of any bearing is even slightly misaligned in relation to the other, the path of the rollers or balls will run to one side of the race from the other. This will occur on around half of the circumference of the non-rotating surface. The rotating ring is also very likely to have a wider roller path, which commonly results in frictional forces that produce a high enough temperature to affect efficiency or cause lubrication issues.

CONTAMINATION
One of the most common causes of bearing failure stems from contaminations. The cause of these failures is usually due to the presence of foreign objects inside the bearing. In the majority of cases, contamination will leave visible marks like pitting, scoring, or scratches. However, visual inspection cannot always determine whether contamination has occurred, especially if the environment of operation is one where fine mists of fluids or dust particles are commonly present. LILY can provide insight into which bearings suit each type of environment. We can also provide consistent testing to ensure the longevity of your bearings and applications. Failure prevention costs less than replacements.

ELECTRICAL ARCING
Regardless of whether it is caused by adjacent component failure or simply a build-up of static charge, electric arc erosion happens when a current passes through a bearing and its contact point between the r
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